Volvo issues recall for XC60, XC90 & XC40 (2022–2025)

A braking software issue has prompted Volvo to recall over 500 cars across the XC60, XC90, and XC40 SUV range

Megan C

Megan C

June 24, 2025

Access Time

2 mins read

Comment

0 comment

Share

0 shares

Copy URL
URL Copied
Megan C
Megan C

24 June, 2025

Access Time

2 mins read

Volvo’s reputation for safety is second to none, but even the safest cars sometimes need a check-up. The Swedish automaker has issued a recall affecting 518 vehicles across its popular XC60, XC90, and XC40 SUV line-up in Australia, following the discovery of a braking software glitch that could pose a serious safety risk.

The issue affects select plug-in hybrid and fully electric variants of these SUVs built between 2022 and 2025. It could result in a temporary loss of braking performance under specific driving conditions.

What’s the issue?

According to the official recall notice (REC-006368), the issue stems from a software fault in certain plug-in hybrid and fully electric Volvo models. If the vehicle is coasting downhill for more than 1 minute and 30 seconds in either:

  • ‘B’ mode (for plug-in hybrid models), or
  • One Pedal Drive mode (for electric models)

There’s a risk that braking performance may be temporarily disabled. 

Volvo XC40

What’s the danger?

A temporary loss of braking, especially during downhill driving, can significantly increase the risk of a crash, potentially resulting in injury or death to the occupants and other road users. 

The risk is especially serious given that users of electrified cars with regenerative braking features develop a habit of expecting their vehicle to decelerate as soon as you take your foot off the accelerator.

Volvo XC60

Which vehicles are affected?

The recall applies to all variants of the following Volvo models:

  • Volvo XC60 (2022–2025)
  • Volvo XC90 (2022–2025)
  • Volvo XC40 (2022–2025)

You can check whether your Volvo is affected by the recall by verifying its Vehicle Identification Number (VIN).

Volvo XC90

What should owners do?

Volvo will contact all impacted owners. The software fix can be applied in two ways:

  • Over-the-Air (OTA) update: Most vehicles can receive the fix remotely, ensuring minimal disruption.
  • In-person visit: Owners who cannot perform the OTA update can visit an authorised Volvo dealership, where the update will be applied free of charge.

Do you need help?

Volvo owners can get more information or assistance through the following channels:

The recall is being monitored by the Department of Infrastructure, Transport, Regional Development, Communications and the Arts, the governing body responsible for product safety recalls in Australia.

Comments

Subscribe to our news letter to get latest updates and news